ResinDek® Engineered Flooring Panels
ResinDek Flooring Panels for Mezzanines & Ground Floor Robotic Applications
Since 1994, ResinDek composite wood flooring panels have delivered proven performance in manufacturing facilities, distribution centers, warehouses, and cold storage operations worldwide. Engineered to support rolling loads from 2,000 to 8,000 lbs (910 to 3,360 kg), these panels enhance workplace ergonomics, reduce environmental impact, and lower total cost of ownership. Available in multiple thicknesses, densities, and surface finishes for application specific requirements.
Why Engineers Choose ResinDek® Flooring Panels
Certifications & Compliance
- UL Classified up to 2-hour fire-rated assembly (Design L701, File R39265)
- IAPMO UES approved for Types I-V construction (US: ER 467, Canada: UEL 5027)
- SCS Global certified No Added Formaldehyde
- FSC® Certification available (License FSC-C124474)
- LEED® credit eligible
- CE Mark – Certificate of Conformity 1381-CPR-871 EN 13986:2004+A1:2015
Structural Performance
- Handles rolling loads up to 8,000 lbs (3,360 kg)
- Compatible with 20 GA or 18 GA (0.9 or 1.2 mm) corrugated B-Deck (based on load requirements)
- ResinDek Xspan® and Xspan FR options eliminate B-Deck requirement entirely
- 10-Year product warranty
ResinDek LD
ResinDek MD
ResinDek HD
ResinDek WR
ResinDek MAX
ResinDek Xspan
ResinDek Xspan® FR
ResinDek ReShield®
Industry-Specific Applications
Built for Demanding Material Handling Environments
Warehouse, Distribution Centers & 3PL Fulfillment: Withstands heavy rolling loads and high-volume order-picking traffic.
Robotic & Automated Facilities: Durable surfaces optimized for AGV/AMR navigation and sensor reliability.
Cold Storage: Designed for refrigerated and freezer environments down to -20°F (-29°C).: Specialized moisture-resistant panels (MR50 and MR90) designed to handle extreme humidity and temperature variations.
| ResinDek Flooring Panel | Substructure | Pallet Jack + Product Load Limits (up to) |
Robot + Product Load Limits (up to)
|
Maximum Robot Contact Pressure | Thickness | Moisture Resistance |
|---|---|---|---|---|---|---|
| ga. | lbs. | Ibs. | psi | in. |
MR50MR50 testing necessitates successful completion of a 24-hour thickness swell test (≤ 5.5% swell) and the retention of at least 50% of its original Modulus of Rupture (MOR) following an accelerated aging test. MR90 MR90 surpasses MR50 requirements, demonstrating superior strength retention and diminished thickness swell under demanding moisture conditions. MR90 retains at least 90% of its original MOR following the completion of a 24-hour thickness swell test. | |
| LD 1 | 20 / B-Deck | 2,000 | 500 | 500 | 0.75 | MR50 |
| MD | 20 / B-Deck | 2,500 | 2,000 | 750 | 0.75 | MR50 |
| 18 / B-Deck | 3,500 | 3,000 | 1,000 | 0.75 | MR50 | |
| HD 1, 2 | 18 / B-Deck | 4,500 | 4,000 | 1,200 | 0.75 | MR50 |
|
Steel Beams,
Purlins
|
N/A | 750 | 750 | 0.75 | MR50 | |
| WR 1 | 20 / B-Deck | 2,000 | 500 | 500 | 0.75 | MR90 |
| MAX | 18 / B-Deck | 8,000 | 6,000 | 1,500 | 1.50 | MR50 |
| Xspan 3 / Xspan FR 3 |
Steel Beams,
Purlins
|
3,000 | 2,500 | 900 | 1.125 | MR50 |
| Xspan with FR Steel Bottom 4 | See Note Below** | 3,800 | 3,500 | 1,250 | 1.125 | MR50 |
| ReShield 5 | See Note Below** | 3,500 | 3,000 | 1,000 | 0.25 | MR50 |
NOTES:
1 Not Suitable for AGVs
2 ResinDek HD robot and product load values above are calculated with 225 psf uniform loads at 16″ / 406 mm center supports
3 ResinDek Xspan load values above are calculated with 375 psf uniform loads at 16″ / 406 mm center supports
4 ResinDek Xspan with FR Steel Bottom load values are calculated with 450 psf uniform loads at 16″ (406 mm) center supports 5 ResinDek ReShield allowable loads are dependent upon the substrate that it is being installed on. Contact us for more information
- Contact pressure values are to be used as a guide. Please consult factory for specific robot usage.
- For flooring solutions with B-Deck: Load values above are calculated on 36” / 914 mm beam spacing, increased spacing will reduce capacity.
Floor deflection is L/240. - For flooring solutions with no B-Deck: All allowable loads are based on a two span condition. Uniform load values are based on L/240 deflections, any deviation can positively or negatively impact these values. Please contact us for other span conditions. The calculations and load tables above have been compiled based on specified calculation methods and assumptions. The loads provided are for the purpose of information for preliminary studies and can not be used as a reference in structural studies. Contact an accredited engineering affice or architect to perform a complete stability analysis.
| ResinDek Flooring Panel | Substructure | Pallet lack + Product Load Limits (up to) |
Robot + Product Load Limits (up to)
|
Maximum Robot Contact Pressure | Thickness | Moisture Resistance |
|---|---|---|---|---|---|---|
| ga. | lbs. | Ibs. | psi | in. |
MR50 MR50 testing necessitates successful completion of a 24-hour thickness swell test (≤ 5.5% swell) and the retention of at least 50% of its original Modulus of Rupture (MOR) following an accelerated aging test. MR90 MR90 surpasses MR50 requirements, demonstrating superior strength retention and diminished thickness swell under demanding moisture conditions. MR90 retains at least 90% of its original MOR following the completion of a 24-hour thickness swell test. | |
| LD1 | 20 / B-Deck | 2,000 | 500 | 500 | 0.75 | MR50 |
| MD |
20 / B-Deck
18 / B-Deck
|
2,500 3,500
|
2,000 3,000
|
750 1,000
|
0.75 | MR50 |
| HD1, 2 |
18 / B-Deck
Steel Beams,
Purlins
|
4,500 N/A
|
4,000 750
|
1,200 750
|
0.75 | MR50 |
| WR1 | 20 / B-Deck | 8,000 | 500 | 500 | 0.75 | MR90 |
| MAX | 18 / B-Deck | 3,000 | 6,000 | 1,500 | 1.50 | MR50 |
|
Xspan® 3/ Xspan® FR 3
|
Steel Beams,
Purlins
|
3,500 | 2,500 | 900 | 1.125 | MR50 |
| ReShieldTM 4 | See Note Below** | 3,500 | 3,000 | 1,000 | 0.25 | MR50 |
| ReShieldTM 4 | Steek beams |
ResinDek vs. Traditional Concrete Brief
Poured concrete has long been the default for elevated platforms, but ResinDek® engineered panels offer substantial structural, operational, and financial advantages over concrete for mezzanine and industrial applications.
| Performance Metric | ResinDek® Engineered Panels | Traditional Poured Concrete |
|---|---|---|
| Dead Load Weight | Light (approx. 4.5 lbs/sq ft) | Heavy (approx. 27–50 lbs/sq ft) |
| Installation Speed | Fast, dry installation; ready for immediate use with a factory finish | Requires wet trade, forms, and a 28-day cure time |
| Structural Steel Needs |
Lower; less structural steel and smaller footings | Higher; requires more steel and larger footings |
| Dusting & Maintenance |
Easy to clean | Generates concrete dust; prone to cracking and chipping |
| Robotic (AMR/AGV) Fit |
Flat level surface engineered for robots | Expansion joints and surface wear impair robot sensors |
| Ergonomics | Shock-absorbing surface reduces worker fatigue | Hard, unforgiving surface increases impact stress |
ResinDek Mezzanine Flooring Panel FAQs
What applications are ResinDek flooring panels used for?
ResinDek engineered flooring panels are designed for a variety of demanding industrial environments. They are widely used for elevated work platforms, mezzanines, pick modules, cold storage operations, and ground-floor robotic (AGV & AMR) applications.
How much weight can ResinDek industrial flooring support?
Depending on the specific panel and the underlying substructure, ResinDek flooring panels are engineered to support heavy rolling loads ranging from 2,000 lbs up to 8,000 lbs (910 to 3,360 kg).
Are ResinDek floors suitable for robotics (AGVs and AMRs)?
Yes, ResinDek floors are specifically engineered to provide the optimal surface for robotic traffic. They are trusted by major robotic manufacturers to ensure AMRs and AGVs run efficiently without the wear-and-tear issues commonly found on concrete. (Note: The ResinDek LD panel is the only model not suited for AGVs).
Are ResinDek panels fire-rated and environmentally friendly?
Yes. Yes, ResinDek panels are available with fire ratings, please see our fire compliance page for additional information.
Do I need corrugated B-Decking to install ResinDek panels?
Most ResinDek flooring panels (such as our LD, MD, HD, WR, and MAX options) are installed over 20 GA or 18 GA corrugated B-Decking. However, our ResinDek Xspan® and Xspan® FR options are structurally engineered to span directly over steel beams and purlins, eliminating the need for a B-Deck entirely.
Do ResinDek panels hold up to moisture?
Yes. ResinDek panels come with MR50 or MR90 moisture resistance ratings. For environments with demanding moisture conditions, our ResinDek WR panel features an MR90 rating. This makes MR90 the more stringent moisture‑resistance classification, offering superior strength retention in high‑humidity or moisture‑exposed environments.
What is the warranty on ResinDek flooring panels?
We stand behind the durability and performance of our ResinDek engineered flooring panels with a comprehensive 10-year product warranty.