RESINDEK® HD
MEZZANINE FLOORING SYSTEMS ENGINEERED FOR HEAVY ROLLING LOADS
ResinDek HD is a heavy-duty mezzanine floor panel used on elevated platforms. It is the densest of all the ResinDek mezzanine floor panels and is designed and engineered for heavy equipment, rolling pallet trucks, AGVs and AMRs. Our heavy-duty mezzanine floor is the perfect option for material handling spaces, racking systems, steel mezzanines, mobile robotic platforms, and much more. Contact us for more information!
Panel Thickness:3/4"
Panel Weight:3.8 psf
5.2 psf with MetaGard® finish
Pallet Jack & Product Load Limits:pallet jack rolling loads
up to 4,500 lbs with 18 GA B-Deck
Mobile Robot & Product Load Limits:AGV/AMR rolling loads
up to 4,000 lbs with 18 GA B-Deck
Single Panel Solution (No Corrugated B-Deck)
for use with AMRs only:AMR rolling loads
up to 500 lbs with 125 psf
uniform loads at 24" center supports
* Reference the Load Span Tables below for Allowable Uniform & Total Product Loads.
* See Full Product Comparison Chart here.
MEZZANINE FLOOR PANELS PRODUCT DESCRIPTION
Each ResinDek panel is precision engineered with a tongue-and-groove configuration promoting effective panel to panel wheel load transfer. When required, tongue-and-groove configurations are available on all 4 sides.
ResinDek HD floor panels are custom manufactured and available in sizes up to 4' x 10' (1219 mm x 3048 mm) with our proprietary coatings and up to 4' x 8' (1219 mm x 2438 mm) with our MetaGard® steel surface for extreme wear conditions. A minimum of 18-gauge corrugated metal B deck is required for loads exceeding 2,500 lbs.
Leading the industry in mezzanine floor design and industrial platform flooring, we offer everything you will need to incorporate ResinDek HD flooring into your facility. From engineering support with layout drawings for ResinDek panels on mezzanine structures, and corrugated metal decking, to logistics support and 2-week call-outs for flexibility at the job site.
View our services to learn how the employees at Cornerstone Specialty Wood Products are ready to help or call us today 513.772.5560.
RESINDEK HD FOR AGVS, AMRS, HEAVY EQUIPMENT, ROLLING LOADS & PALLET JACKS – For use with Corrugated B-Deck
| Product Name (B Deck Gauge) | Pallet Jack & Product Load Limits | Robot & Product Load Limits | Maximum Robot Contact Pressure |
|---|---|---|---|
| ResinDek® HD (18ga) | up to 4,500 lbs. | up to 4,000 lbs. | 1,200 psi |
RESINDEK HD FOR AMRs – Single Panel Solution – No Corrugated B-Deck Required
| Product Name | Beam Spacing | 16" | 24" |
|---|---|---|---|
| ResinDek® HD Panel Thickness: 3/4" |
Uniform Loads (lbs/ft2) | 225 | 125 |
| For AMRs only | Total Robot & Product Loads (lbs) | 750 | 500 |
| Contact Pressure (psi) | 750 | 500 |
NOTES FOR TABLES ABOVE:
- Testing was completed with polyurethane caster wheels and any deviation or alternative wheels such as crowned, steel or plastic could void the warranty. Contact CSWP for more information.
- Contact pressure values are to be used as a guide. Please consult factory for specific robot usage.
- For flooring solutions with B-Deck: Load values above are calculated on 36" beam spacing, increased spacing will reduce capacity. Floor Deflection is L/240.
OPTIONAL FINISHES FOR OUR MEZZANINE FLOOR PANELS
FOR HEAVY EQUIPMENT, STORAGE, ROLLING CARTS & PALLET JACKS
Gray Diamond Seal® Coating
Gray Diamond Seal® ESD Coating
MetaGard® Steel Decking Surface - GVT
Unfinished
FOR AGV & AMR ROBOTIC TRAFFIC
MEZZANINE DECKING FASTENING SYSTEMS FOR INDUSTRIAL PLATFORM FLOORING
TOP SIDE ENGINEERED FASTENERS
For conventional top side fastener installation, use Cornerstone Specialty Wood Products, LLC® Collated Stand-up Screwdriver and collated engineered drill screws. Not only will the collated screwdriver gun save you up to 40% in fastening costs, but it will reduce installation fatigue with its ergonomic design.
The top side engineered fasteners are designed for strength, durability and easy installation. No countersinking or pre-drilling is required as the wings are near the top of the shaft, which counterbore for screwheads. The number 2 square drive heads and points easily pierce up to 12 gauge steel decking and is designed to drill through wood and steel decking prior to the threads engaging, thus preventing the mezzanine floor panels on steel decking or other platforms from lifting.
In addition our collated engineered fasteners offer the following advantages:
- More consistent screw depth with greater control and settings
- Easy to load screw tips
- Fast and easy bit tip replacements
- Requires minimal training
- Stout #10 wire gauge screw
- Zinc coating for high humidity environments resists corrosion
- Your choice of gray or beige engineered fasteners
INVISI-LOC® UNDERSIDE ENGINEERED FASTENING SYSTEM
Invisi-Loc provides showcase mezzanine floor systems with no visible fasteners that are dependable, economical and easy to install. The Invisi-Loc under deck engineered fastening system mounts fasteners under the mezzanine decking hiding unwanted screw holes on top. Plus, when installed with our pre-punched corrugated metal decking, installation time is reduced and potentially dangerous metal shavings are eliminated.
- 20 Invisi-Loc engineered fasteners are required per 4' x 8' sheet. A pneudralic installation tool and a standard medium duty air compressor supplies the required power.
- Corrugated metal decking is pre-punched and B metal deck is fastened to the bar joists like other steel decking using drilling screws or welding.
- All pneudralic installation tools can be rented or purchased from Cornerstone Specialty Wood Products, LLC.
- When installed according to Cornerstone Specialty Wood Products, LLC specifications the Invisi-Loc® Underside Engineered Fastening System carries a 10-year warranty.
COLLATED SCREWS FOR CORRUGATED STEEL DECK
B-Deck screws work best in roll form beams and structural steel under 3/16" thick. Valleys less than 2-1/2" wide may not accommodate the screwdriver. Contact Cornerstone Specialty Wood Products, LLC for additional information.
Note: Additional Fastening Systems are available, please contact Cornerstone Specialty Wood Products, LLC® for more information.
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Top Side Engineered Fasteners
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Invisi-Loc®
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Collated Engineered Drill Screws for Corrugated Metal Deck
VIEW CASE STUDIES FOR RESINDEK® HEAVY DUTY MEZZANINE FLOOR
DOWNLOAD ADDITIONAL INFORMATION FOR OUR INDUSTRIAL PLATFORM FLOORING
Installation Instructions
DOWNLOAD
IAPMO UES Evaluation Service Report and Fire Compliance - United States
DOWNLOAD
IAPMO UES Evaluation Service Report and Fire Compliance - Canada
DOWNLOAD
ResinDek® HD Spec Sheet
DOWNLOADContact us to see how we can help you find a solution for your mezzanine floor systems.
MEZZANINE FLOOR PANEL FAQs
What are some applications for heavy-duty industrial platform flooring?
Heavy- duty industrial platform flooring can be used for a variety of different applications, such as distribution centers that have heavy rolling pallet jack loads or mobile robots, cold storage facilities, manufacturing facilities with heavy equipment, and more. If you are looking to install mezzanine floor panels for an upcoming project, contact the experts at Cornerstone Specialty Wood Products today.
What are the different types of mezzanine floor materials?
Mezzanine floors can be made with permeable surface materials or solid surface materials. Permeable materials include bar grating, perforated metal, and open steel thread. Solid surface materials include composite decking, concrete, steel and solid metal. Permeable surfaces are designed to allow water, air and light to pass through. These floors are not ideal for wheeled carts, pallet jacks, mobile robots, or ergonomics. Solid surfaces, such as ResinDek composite engineered flooring, are recommended for wheeled equipment, mezzanines with heavy foot traffic, and mobile robots. ResinDek panels are extremely durable and are backed by a 10-year product warranty. Contact us today to learn more!