ResinDek^® for
Material Handling ResinDek^® for
Mobile Robots

RESINDEK® XSPAN® FR

FLAME RESISTANT MEZZANINE DECKING SYSTEM

ResinDek Xspan FR is a fire-resistant structural mezzanine floor solution that does not require metal corrugated substructure. It meets ASTM E-84 Class "A" flame spread less than 25, meets UK Class "0", and meets European standards B-Class (B_FL-s1 | B-s1,d0) for both top and bottom.

ResinDek Xspan FR structural floor solution can support 125 psf dead loads at 32" center supports and 2,300 lb. rolling pallet jack loads and 1,500 lbs mobile robot loads. Reference the load span tables below for other allowable uniform pallet jack loads, AGV and AMR mobile robot loads. In addition, ResinDek Xspan FR flooring panels have been approved by IBC Code Officials for use as a structural flooring system in certain applications. Structural supports must be reviewed and approved by Cornerstone Specialty Wood Products, LLC® and must be capable of supporting floor loads at specific intervals. For further details, call us and/or your local building code official.

Panel Thickness:1-1/8"

Panel Weight:5.2 psf
6.6 psf with MetaGard® finish

Pallet Jack & Product Load Limits:pallet jack rolling loads
up to 2,300 lbs with 125 psf
uniform loads at 32" center supports

Mobile Robot & Product Load Limits:AGV/AMR rolling loads
up to 1,500 lbs with 125 psf
uniform loads at 32" center supports

^* Reference the Load Span Tables below for Allowable Uniform & Total Product Loads.

^* See Full Product Comparison Chart here.

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PRODUCT DESCRIPTION

ResinDek fire-resistant flooring panels are custom manufactured and available in sizes up to 4' x 10' (1219 mm x 3048 mm) with our proprietary coatings and up to 4' x 8' (1219 mm x 2438 mm) with our MetaGard® steel surface for extreme wear conditions. The underside comes standard with a white reflective underside. ResinDek tongue and groove configurations promote effective panel to panel wheel load transfers. When required, tongue and groove configurations are available on all 4 sides.

ResinDek Xspan FR engineered flooring panels are custom manufactured with specially sorted and processed wood fibers, customized formaldehyde free resins, and a wax emulsifier for moisture resistance. The ingredients are combined and compressed under extremely high pressure and temperature, resulting in a panel with superior physical properties.

All ResinDek flooring panels come standard with a 10-year product warranty that covers pallet jack loads for 10 years! Cornerstone Specialty Wood Products, LLC® warrants all ResinDek panels to be structurally sound, able to safely carry the specified design loads, and free from defect. For complete details on the ResinDek 10-year product warranty.

RESINDEK XSPAN FR FOR AGVS & AMRs – Single Panel Solution – No Corrugated B-Deck Required

Product Name	Beam Spacing	16"	24"	32"
ResinDek® Xspan Panel Thickness: 1-1/8"	Uniform Loads (lbs/ft²)	375	225	125
	Total Robot & Product Loads (lbs)	2,500	2,000	1,500
	Contact Pressure (psi)*	900	750	600

RESINDEK XSPAN FR FOR HEAVY EQUIPMENT, ROLLING LOADS & PALLET JACKS – Single Panel Solution – No Corrugated B-Deck Required

Product Name	Beam Spacing	16"	24"	32"	40"	48"
ResinDek® Xspan Panel Thickness: 1-1/8"	Uniform Loads (lbs/ft²)	375	225	125	75	50
	Total Pallet Jack & Product Loads (lbs)	3,000	2,700	2,300	2,000	1,500

View Chart in Metrics

NOTES FOR TABLES ABOVE:

Testing was completed with polyurethane caster wheels and any deviation or alternative wheels such as crowned, steel or plastic could void the warranty. Contact CSWP for more information.
Contact pressure values are to be used as a guide. Please consult factory for specific robot usage.
For flooring solutions with no b-deck: All allowable loads are based on a two span condition. Uniform load values are based on L/240 deflections, any deviation can positively or negatively impact these values. Please contact Cornerstone for other span conditions.
The calculations and load table above have been compiled based on specified calculation methods and assumptions.The loads provided are for the purpose of information for preliminary studies and cannot be used as a reference in structural studies. Contact an accredited engineering office or architect to perform a complete stability analysis.

OPTIONAL RESINDEK MEZZANINE FLOOR FINISHES FASTENING SYSTEMS FOR MEZZANINE FLOORS SUCCESS STORIES DOWNLOADS

OPTIONAL FINISHES

FOR HEAVY EQUIPMENT, STORAGE, ROLLING CARTS & PALLET JACKS

Gray Diamond Seal® Coating

Gray Diamond Seal® ESD Coating

ResinDek flooring panel with MetaGard galvanized steel.

MetaGard® Steel Decking Surface - GVT

Unfinished

FOR AGV & AMR ROBOTIC TRAFFIC

TriGard® ESD Ultra Coating

TriGard® ESD Coating

ResinDek flooring panel with stainless steel finish.

MetaGard® Steel Decking Surface - SST

INDUSTRIAL MEZZANINE DECKING FASTENING SYSTEMS

TOP SIDE ENGINEERED FASTENERS

For conventional top side fastener installation, use Cornerstone Specialty Wood Products, LLC® Collated Stand-up Screwdriver and collated engineered drill screws. Not only will the collated screwdriver gun save you up to 40% in fastening costs, but it will reduce installation fatigue with its ergonomic design.

The top side engineered fasteners are designed for strength, durability and easy installation. No countersinking or pre-drilling is required as the wings are near the top of the shaft, which counterbore for screwheads. The number 2 square drive heads and points easily pierce up to 12 gauge steel decking and is designed to drill through wood and steel decking prior to the threads engaging, thus preventing the mezzanine floor panels from lifting.

In addition, our engineered fasteners offer the following advantages:

More consistent screw depth with greater control and settings
Easy to load screw tips
Fast and easy bit tip replacements
Requires minimal training
Stout #10 wire gauge screw
Zinc coating for high humidity environments resists corrosion
Your choice of gray or beige engineered fasteners

COLLATED SCREWS FOR CORRUGATED METAL DECK

B-Deck screws work best in roll form beams and structural steel under 3/16" thick. Valleys less than 2-1/2" wide may not accommodate the screwdriver. Contact Cornerstone Specialty Wood Products, LLC for additional information.

Note: Additional Fastening Systems are available, please contact Cornerstone Specialty Wood Products, LLC® for more information.