With more operations implementing robotic solutions such as autonomous mobile robots (AMRs) and automatic guided vehicles (AGVs) to increase throughput and operational efficiency, it's important to create an environment that maximizes the productivity of these technologies.
Flooring is an integral part of the automated solution. AMRs and AGVs need to move quickly and operate efficiently as possible. Coefficient of friction, surface roughness, floor flatness, gloss, and wear can all effect the ability of AGVs and AMRs to run at their peak level. Therefore, it is important that testing and evaluation happen upfront, and that AGV and AMR Manufactures are involved in the flooring selection process.
At Cornerstone Specialty Wood Products, we have been providing ResinDek flooring for robotic applications since 2007. Over the past decade we have provided a variety of ResinDek flooring products to numerous AGV and AMR manufacturers for their testing labs. As a result, millions of square feet of ResinDek panels with robotic traffic are in service worldwide in distribution centers, warehouses, retail environments, and microfulfillment centers.
ResinDek panels have the proven structural integrity to support dynamic and static mobile robots (AGVs and AMRs) from 500 – 6,000 lbs. A minimum of 20 GA corrugated metal B-Deck is recommended on all ResinDek flooring projects where live and dead loads are under 2,500 lbs. 18 Ga corrugated metal B-Deck should be used on live and dead loads that exceed 2,500 lbs. ResinDek Xspan and ResinDek Xspan FR is a structural flooring solution that does not require B-Deck. In certain robotic applications ResinDek HD can be used without corrugated metal decking.
RESINDEK FLOORING PANELS - For Use with Corrugated B-Deck
ResinDek® LD
3/4" Thick Panel
Robot loads up to 500 lbs.
Pallet loads up to 2,000 lbs.
ResinDek® MD
3/4" Thick Panel
Robot loads up to 2,000 lbs.
Pallet loads up to 3,500 lbs.
ResinDek® HD
3/4" Thick Panel
Robot loads up to 4,000 lbs.
Pallet loads up to 4,500 lbs.
ResinDek® MAX
1-1/2" Thick Panel
Robot loads up to 6,000 lbs.
Pallet loads up to 8,000 lbs.
* Loads above include both weight of robot + product.
RESINDEK FLOORING PANELS - Single Panel Solution - No Corrugated B-Deck Required
ResinDek® HD
3/4" Thick Panel
Robot loads up to 750 lbs.
ResinDek® Xspan®
1-1/8" Thick Panel
Robot loads up to 2,500 lbs.
Pallet loads up to 3,000 lbs.
ResinDek® Xspan® FR
1-1/8" Thick Panel
Robot loads up to 2,500 lbs.
Pallet loads up to 3,000 lbs.
* Loads above include both weight of robot + product and are calculated on 16" beam spacing.
Specially engineered to meet the needs of robotic traffic, Cornerstone's ResinDek® flooring panels with either TriGard®ESD or MetaGard® SST finishes have been extensively tested with AGVs and AMRs for the coefficient of friction, surface roughness, wear resistance, and light reflectivity. TriGard ESD finish endures the consistent, repeated travel patterns of AGV and AMR traffic. It comes standard with electrostatic dissipative (ESD) to protect sensitive, onboard electronic equipment from damage.
FOR AGV & AMR ROBOTIC TRAFFIC
ResinDek Shelving System provides a sturdy, custom, easy-to-install solution that helps associates quickly and easily identify inventory locations. It is completely customizable, extremely durable and supports heavy case goods. Plus, it is designed to be installed without the use of hardware!
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Read More About How Autonomous Mobile Warehouse Robots and Flooring for Industrial Warehouses is Important
Why Choose ResinDek flooring for industrial warehouse robots?
Although warehouse robots can be programmed to operate in warehouses and distribution centers, the flooring underneath the robots is important. The warehouse management operators should consider the type of flooring laid underneath. The durability and condition of the flooring where the robots travel can have an impact on efficiency levels and cost. Certain flooring types, or worn or uneven surfaces, can impact the speed, fluidity, accuracy, and safety of the robots' motion and pathway. ResinDek’s AGV and AMR flooring from Cornerstone Specialty Wood Products is ideal for workspaces utilizing warehouse robots because it reduces the frequency of flooring repair or replacement and keeps production operating at its highest levels.
What are the types of warehouse robots?
AGV or automated guided vehicle is a robotic, computer-controlled vehicle that helps warehouse operatives without having a human worker as the operator. The movement of an AGV is computer programmed and based on the paths designed by magnetic strips under the flooring or fudicials on the flooring, which can be unique to each warehouse management system. Their roles help with increased efficiency in the warehouse and transporting products.
AMR or automatic mobile robots in warehouses are extremely helpful in material handling and the supply chain. The AMR is programmed to create internal maps of the facility and calculate the route of the floor plan that is best suited for efficiency. They will sense and avoid obstacles, and still get the job done transporting products.
ResinDek offers the perfect solution for your mezzanine flooring needs. We provide sturdy, custom, and easy-to-install solutions. There will be no worry about your AGV, AMR or flooring being damaged by the warehouse robots! Contact us today for your installation needs.